• 19F, No. 57, Sec. 2, Tun Hwa S. Rd., Taipei City, Taiwan
  • info@master-frank.com
  • +886-2-23255066

Master & Frank

+886-2-23255066
Precision Manufacturing & Custom Craftsmanship

Precision Manufacturing & Custom Craftsmanship

The Engineering Behind Every Sterile Barrier

At Master Frank, we don't just assemble components; we engineer safety. Our manufacturing process integrates advanced automation with rigorous quality control to ensure that every surgical pack is a masterpiece of infection prevention.

1. Advanced Automated Precision Cutting

  • The Technology: We utilize high-speed, computer-controlled automated cutting systems that ensure dimensional accuracy down to the millimeter .

  • The Value: This eliminates the risk of fraying or "linting" caused by manual cutting. It guarantees 100% consistency across high-volume orders, especially for complex, specialty-specific drapes.

2. Medical-Grade Ultrasonic & Thermal Bonding

  • The Technology: For high-risk zones, we employ Ultrasonic Welding instead of traditional stitching.

  • The Value: Traditional needle holes can become entry points for fluids and viruses. Our seamless bonding technology creates a monolithic barrier, ensuring AAMI Level 4 protection remains uncompromised.

3. Critical Zone Reinforcement Craftsmanship

  • The Technology: We apply localized, multi-layer composite reinforcements to areas subjected to high friction and heavy fluid strike-through during surgery.

  • The Value: By strengthening the fabric around the incision site and arm areas, we prevent tearing and penetration while maintaining the overall breathability and lightness of the gown.

4. Intuitive Folding & Sequential Packaging

  • The Technology: This is our signature innovation—Directed Folding Design. Each component is folded according to real-world OR surgical flow.

  • The Value: * Reduce setup time by up to 30%: Staff can intuitively unfold the drapes with a single hand, following the marked sequence.

  • Minimize Contamination: Reduced handling means fewer opportunities for airborne dust or accidental contact contamination.

Controlled Environment & Compliance

  • Class 100,000 Cleanroom: All processing and assembly take place in ISO-certified cleanrooms to ensure a low-particulate environment.

Frequently asked questions

We offer a diverse range of non-woven fabrics, each engineered to meet specific AAMI Level (1–4) requirements.

This is the "Gold Standard" for modern surgical drapes and gowns.

• Composition: Multiple layers of Polypropylene. The Spunbond (S) layers provide high tensile strength and durability, while the Meltblown (M) layers act as a high-density microbial filter.

• Key Benefits: Excellent fluid resistance, high breathability, and low linting.

• Best For: High-performance surgical gowns and primary drapes for Cardiovascular or Orthopedic surgeries.

Designed for maximum comfort and skin-friendliness.

• Composition: A blend of polyester and woodpulp fibers entangled by high-pressure water jets.

• Key Benefits: It offers a "cloth-like" feel with superior drapability (the ability to conform to the patient’s body). It is highly absorbent and extremely soft.

• Best For: Absorbent towels, aperture drapes for minor procedures, and areas requiring high patient comfort.

For procedures involving heavy fluid volume and high infection risk.

• Composition: A layer of Polyethylene (PE) film laminated onto a non-woven substrate.

• Key Benefits: 100% Impervious. It provides a total barrier against liquids, bloodborne pathogens, and viruses.

• Best For: Fluid collection pouches, mayo stand covers, and reinforcement zones (Critical Zones) in Level 4 drapes.

The lightweight, cost-effective choice for low-risk environments.

• Composition: A single layer of continuous polypropylene filaments.

• Key Benefits: Maximum air permeability and lightweight feel.

• Best For: Wrap-around covers for the CPT pack, equipment covers, and head/shoe covers within the kit.